Chip separator
Reliable separation of coarse metal chips from coolant
The KÖBO ECO>PROCESS chip separator removes coarse metal chips from coolant emulsions and oils. As the first treatment stage in a coolant filtration system, it reduces the solids load on downstream filtration units and protects pumps, valves and piping. Each system is configured for the fluid, flow rate and chip load.
Machining
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Grinding
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Chip Removal
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Coolant Filtration
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Sedimentation
Overview
Chip separator for coolant pre-separation
A chip separator removes coarse metal particles such as steel, cast iron or aluminium chips from contaminated process fluids, typically coolant emulsions or oils. Depending on the design, pre-separation takes place by sedimentation in a settling zone, across a slotted screen or, for ferromagnetic chips, using a magnetic system. The separated chips are discharged automatically. The pre-cleaned fluid then flows to downstream filtration units, reducing their solids load and supporting reliable filtration.
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Advantages of our chip separators
Reliable coarse particle separation
Depending on the system design, flow-optimised geometry enables coarse chips to be removed by sedimentation, screening or magnetic separation. This reduces the load on downstream filtration systems and improves overall filtration performance.
Protection of system components
Pre-separating coarse metal chips reduces the solids load on pumps, valves and pipes. This helps reduce abrasive wear and the risk of unplanned downtime.
Longer coolant service life
Removing chips at an early stage keeps the coolant cleaner for longer and reduces replacement, disposal and refill costs. The separator tank also increases the coolant holding volume, which has a positive effect on the coolant turnover rate.
Stable processes and consistent quality
A stable coolant circuit supports consistent production conditions and machining quality. At the same time, it reduces the load on downstream filtration equipment.
Modular and retrofit-ready design
Chip separators can be configured for different flow rates, installation spaces and system layouts. Their modular design also enables integration into existing coolant filtration systems.
Low-maintenance and cost-effective
Automated chip discharge, robust construction and easily accessible components reduce manual cleaning and maintenance requirements. This supports cost-effective system operation.
Overview
The KÖBO ECO>PROCESS chip separator
As part of our coolant filtration systems, the chip separator performs the first treatment stage and reliably removes coarse solids before the fluid reaches downstream filtration equipment. This reduces the load on subsequent filtration stages. Its modular design enables integration into both new and existing systems.
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Technical specifications of the chip separator
Flowrate
1,000–20,000
l/min
Discharge system
Continuous or intermittent chip discharge via a scraper conveyor or hinged belt conveyor.
Integration
Modular and suitable for integration into existing systems
Application
Milling and turning processes with high chip volumes
Structure
How the chip separator works
A chip separator reliably removes coarse solids such as metal chips from contaminated coolant. The fluid is distributed evenly into the inlet area and passes through a settling zone, where heavy particles settle to the bottom by gravity, or across a slotted screen. When a magnetic separator is used, magnetic force retains ferromagnetic chips. A conveying system, such as a scraper conveyor, automatically removes the separated chips from the system. The pre-cleaned fluid is then fed to a downstream filtration system.
Use
Applications of the chip separator
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Machining and grinding: Machining processes produce fine to coarse metal chips that must be reliably removed from the coolant.
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Milling, turning and drilling: High-volume production continuously generates metal chips. A chip separator removes these chips from the coolant and reduces the load on downstream filter units and system components.
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Automotive, aerospace and toolmaking industries: These industries operate with high precision requirements and process-critical coolants. Reliable coolant filtration supports consistent process quality.
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Recycling processes with high chip loads: Shredding and sorting metal scrap produces heavily contaminated process fluids. The chip separator removes coarse metal particles and supports fluid treatment and reuse.
Why Köbo Eco Process
Why choose KÖBO ECO>PROCESS for chip separation and coolant filtration?
01
Decades of experience
Our company has many years of expertise in the development and implementation of chip separators for various industries. Through continuous innovation and practical solutions, we have established ourselves as a trusted partner.
02
Complete systems from a single source
We offer our customers a comprehensive range of services, from initial planning through implementation to maintenance and optimization of the systems. This ensures that all components are perfectly coordinated and deliver maximum efficiency.
03
Application-specific system design
Every production environment is unique—that’s why we tailor our chip separators precisely to our customers’ specific requirements. Our customized solutions ensure optimal integration and maximum productivity.
04
Fast response times
Our experts are always available to respond quickly to inquiries, issues, or requests for adjustments. Through optimized processes and efficient resource planning, we guarantee prompt handling of all requests, which minimizes downtime.
05
Direct technical support
We place great importance on working closely with our customers. Our team supports you from your initial inquiry through to the final implementation—and beyond. Thanks to direct lines of communication, we ensure quick decision-making processes and the prompt implementation of your specific requirements.
06
Resource-efficient systems
Our chip separators are designed to conserve resources and minimize energy consumption. Through intelligent control systems and durable materials, we actively contribute to sustainability and cost-effectiveness.
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