{"id":25856,"date":"2025-10-16T07:11:57","date_gmt":"2025-10-16T07:11:57","guid":{"rendered":"https:\/\/www.koebo-eco.com\/conveyor-technology\/coolant-preparation-systems-new\/"},"modified":"2026-07-28T19:56:40","modified_gmt":"2026-07-28T19:56:40","slug":"coolant-lubricant-treatment-system","status":"publish","type":"page","link":"https:\/\/www.koebo-eco.com\/en\/filter-technology\/coolant-lubricant-treatment-system\/","title":{"rendered":"Coolant preparation systems"},"content":{"rendered":"\t\t
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Filter technology<\/a><\/p>\n\t\t\t\t\t

Cooling lubricant preparation systems for clean cooling lubricant<\/h1>\n\t\t\t\t\t

Safe and clean transportation of chips & co.<\/h3>\n\t\t\t\t\t

Metalworking contaminates cooling lubricant with chips, abrasion and tramp oils, which shortens tool life, jeopardizes tolerances and causes machines to break down.<\/strong> K\u00d6BO ECO>PROCESS builds cooling lubricant treatment systems that filter out coarse to very fine particles, separate out tramp oils and return the cleaned medium. This saves you thousands of liters of cooling lubricant per year and significantly extends tool service life.<\/strong><\/p>\n\t\t

\n \t\t\t\n\t\tFind out more\n\t<\/a>\t\t\n<\/div>\n\n<\/div>\n
\n \t\t\t\"Coolant\t\t\n<\/div>\n\n<\/div>\n\n<\/div>\n
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Details<\/p>\n\t\t\t\t\t

Costs and downtime increase without coolant preparation<\/h2>\n\t\t\n<\/div>\n\t\t\t

Cooling lubricants become contaminated with chips, abrasion, sludge and foreign oils. A cooling lubricant treatment system<\/strong> continuously cleans the medium, separates impurities and returns the cleaned cooling lubricant to the machines in a cycle. Without reconditioning, tool and machine costs increase dramatically. Pumps clog, machine rooms become dirty and components no longer meet quality requirements. In addition, thermal loads often lead to emulsion degradation, which reduces the lubricating effect of the medium. Microbial infestation can cause odors and health hazards. Clogged nozzles increase maintenance costs and regular manual checks and frequent fluid changes tie up valuable working time. A coolant preparation system<\/strong> ensures a permanently clean and controlled-temperature medium.<\/strong> Temperature stabilization keeps the viscosity of the cooling lubricant constant, which improves the dimensional accuracy<\/strong> and surface quality<\/strong> of the workpieces.<\/p>\n\t\t\n<\/div>\n\n<\/div>\n

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Specifications<\/p>\n\t\t\t\t\t

Our coolant preparation systems<\/h2>\n\t\t\n<\/div>\n\t\t\t

K\u00d6BO ECO>PROCESS<\/strong> offers a wide range of coolant preparation systems:<\/strong> From individual units<\/strong> to fully automatic<\/strong> central system<\/strong><\/a>. All systems can be modularly expanded<\/strong> and flexibly integrated into new or existing production lines<\/strong> and processing plants<\/strong>.<\/p>\n\t\t

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Pressure belt filter<\/h3>\n\t\t\t\t\t

Function<\/p>\n\t\t\t\t\t

The pressure belt filter is intermittently supplied with contaminated cooling lubricant. Under overpressure, the medium flows through a circulating filter belt or fiber fleece, while the cleaned coolant flows into a clean container.<\/p>\n\t\t\t\t\t

Details<\/p>\n\t\t\t\t\t

- Fully automatic for high dirt loads
- Dries dirt cake before discharge
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Vacuum belt filter<\/h3>\n\t\t\t\t\t

Function<\/p>\n\t\t\t\t\t

The cooling lubricant is sucked through the filter medium with negative pressure via a suction chamber below the filter belt. During the discharge and cleaning cycle, a separate regeneration tank maintains the machine supply.<\/p>\n\t\t\t\t\t

Details<\/p>\n\t\t\t\t\t

- Continuous operation without interruption
- Central collection container for the cooling lubricant circuit
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Folding belt filter<\/h3>\n\t\t\t\t\t

Function<\/p>\n\t\t\t\t\t

The folding belt filter works like a pressure belt filter, but is suitable for lower throughput rates. Users often use the hinged belt filter as secondary filtration after precoat filters.<\/p>\n\t\t\t\t\t

Details<\/p>\n\t\t\t\t\t

- Compact design for limited space
- Ideal for smaller quantities or secondary filtration
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Precoat filter<\/h3>\n\t\t\t\t\t

Function<\/p>\n\t\t\t\t\t

A carrier medium carries a filter aid such as cellulose or diatomaceous earth, which retains the finest particles. After saturation, a short, automatic regeneration and new precoating takes place and the filtration process continues.<\/p>\n\t\t\t\t\t

Details<\/p>\n\t\t\t\t\t

- High filtration quality down to below 10 \u00b5m
- Suitable for honing, grinding and hard machining with oil and solutions
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Chip separator<\/h3>\n\t\t\t\t\t

Function<\/p>\n\t\t\t\t\t

The chip separator separates coarse chips directly at the point of origin. It relieves downstream filter systems and prevents backlogs in the cooling lubricant circuit.<\/p>\n\t\t\t\t\t

Details<\/p>\n\t\t\t\t\t

- Design with rectangular tank and integrated scraper conveyor
- Optionally with slotted screens or overflows for higher separation efficiency
- Effective for coarse particles and high dirt volumes
- Extends the service life of downstream filters
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Application<\/p>\n\t\t\t\t\t

Functionality and components of a coolant preparation system<\/h2>\n\t\t\n<\/div>\n\t\t\t

A cooling lubricant treatment system<\/strong> cleans the cooling lubricant in a clearly structured process. Cooling lubricant temperature control may also be included. Each stage fulfills its own task in order to keep the medium permanently in circulation.<\/p>\n\t\t

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\u2794<\/p>\n\t\t\t\t\t

Pre-separation:<\/strong> chip separators<\/a> remove coarse dirt particles<\/p>\n\t\t\n<\/div>\n

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\u2794<\/p>\n\t\t\t\t\t

Filtration:<\/strong> Filters separate chips, abrasion and sludge down to the micrometer range.<\/p>\n\t\t\n<\/div>\n

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\u2794<\/p>\n\t\t\t\t\t

Oil separation:<\/strong> Separators<\/a> remove tramp oils and extend the service life of the cooling lubricant.<\/p>\n\t\t\n<\/div>\n

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\u2794<\/p>\n\t\t\t\t\t

Recirculation:<\/strong> Pumps return the cleaned and, if necessary, tempered medium to the machine.<\/p>\n\t\t\n<\/div>\n

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\u2794<\/p>\n\t\t\t\t\t

Monitoring:<\/strong> Sensors measure throughput, fill levels, temperatures, pressures and their progression over time. The degree of contamination can be derived from this.<\/p>\n\t\t\n<\/div>\n

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\u2794<\/p>\n\t\t\t\t\t

Discharge:<\/strong> Residues are automatically discharged into collection containers via conveyor systems and are ready for disposal.<\/p>\n\t\t\n<\/div>\n\n<\/div>\n\t\t\t

Modern systems are equipped with powerful filter system pumps<\/strong> that ensure a constant flow rate even with a high dirt content. Backwashing devices and differential pressure controls clean filter elements automatically and ensure uninterrupted operation. They are controlled by sensors and control units<\/strong> that detect the degree of contamination and trigger cleaning cycles automatically.<\/p>\n\t\t\t\t\t\n\t\tRequest now\n\t<\/a>\t\t\n<\/div>\n\n<\/div>\n

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Advantages of our coolant preparation systems<\/h2>\n\t\t\n<\/div>\n
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Clean medium<\/h2>\n\t\t\t\t\t

Our filters keep the cooling lubricant free of the finest particles<\/strong>. Machine rooms remain clean and pumps work without clogging.<\/p>\n\t\t\n<\/div>\n

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Longer tool life<\/h2>\n\t\t\t\t\t

Prepared coolant significantly extends tool life. Fewer tool changes<\/strong> means lower costs<\/strong> and longer machine runtimes<\/strong>.<\/p>\n\t\t\n<\/div>\n

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Consistent component quality<\/h2>\n\t\t\t\t\t

Clean cooling medium prevents dimensional deviations and surface defects. Series components meet dimensional and quality requirements<\/strong>, even in large quantities.<\/p>\n\t\t\n<\/div>\n

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Less consumption and disposal<\/h2>\n\t\t\t\t\t

Recirculation reduces the need for fresh fluid<\/strong> by thousands of liters per year. At the same time, disposal costs for contaminated coolant are reduced. Our systems reduce waste through fewer fluid changes and ensure compliance with operational environmental regulations. The recirculation of cooling lubricants conserves resources and significantly reduces disposal volumes.<\/p>\n\t\t\n<\/div>\n

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Continuous operation without interruption<\/h2>\n\t\t\t\t\t

Automatic cleaning<\/strong> and sensor control<\/strong> maintain filtration at all times. This means that the systems run smoothly<\/strong> even in three-shift operation.<\/p>\n\t\t\n<\/div>\n

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Modular design<\/h2>\n\t\t\t\t\t

Our filter solutions are designed for cooling lubricant volume flowsof between 200 and 30,000 l\/min.<\/strong> They offer cleaning stages with single or multiple filters connected in parallel, which - depending on the respective process parameters - enable a solids separation efficiency<\/strong> of less than 10 \u00b5m<\/strong>.<\/p>\n\t\t\n<\/div>\n\n<\/div>\n\n<\/div>\n\n<\/div>\n

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Details<\/p>\n\t\t\t\t\t

How coolant preparation systems pay off for your business<\/h2>\n\t\t\n<\/div>\n\t\t\t

A coolant preparation system reduces operating costs<\/strong> on several levels. Clean coolant extends tool life<\/strong> by up to 50%<\/strong> and saves tool costs<\/strong> in the five-digit range per year. At the same time, the need for fresh coolant is reduced, often by several thousand liters per year. Disposal costs are also reduced. In many projects, the investment pays for itself after just 12 to 18 months<\/strong>.<\/p>\n\t\t\n<\/div>\n\n<\/div>\n

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Details<\/p>\n\t\t\t\t\t

How the collaboration with us works<\/h2>\n\t\t\n<\/div>\n
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\u2794<\/p>\n\t\t\t\t\t

Contact and advice:<\/strong> We discuss your requirements and develop an initial concept.<\/span><\/p>\n\t\t\n<\/div>\n

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\u2794<\/p>\n\t\t\t\t\t

Offer:<\/strong> Once all the details have been clarified, you will receive a customized quote.<\/span><\/p>\n\t\t\n<\/div>\n

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\u2794<\/p>\n\t\t\t\t\t

Planning phase:<\/strong> In close consultation with you, we design a system that is optimally tailored to your requirements. We create all drawings in 3D CAD. <\/span><\/p>\n\t\t\n<\/div>\n

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\u2794<\/p>\n\t\t\t\t\t

Order processing:<\/strong> Our team ensures smooth implementation and the punctual, turnkey handover of your system.<\/span><\/p>\n\t\t\n<\/div>\n

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After-sales service:<\/strong> After commissioning, we support you with spare parts, maintenance and repair services.<\/span><\/p>\n\t\t\n<\/div>\n\n<\/div>\n\n<\/div>\n\n<\/div>\n

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Contact us<\/h2>\n\t\t\t\t\t

Are you planning a new coolant preparation system or would you like to modernize your existing technology?<\/strong> Then talk to us directly. We will develop a concept that is precisely tailored to your production and ensures consistent processes.<\/p>\n\t\t\t\t\t\n\t\tGet advice now\n\t<\/a>\t\t\n<\/div>\n\n<\/div>\n

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FAQ<\/p>\n\t\t\t\t\t

FAQ: Frequently asked questions about coolant preparation systems<\/h2>\n\t\t\n<\/div>\n\t\t
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Which impurities occur in cooling lubricants? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Cooling lubricants contain metallic and non-metallic particles from machining, oils from lubricants and chemical or biological residues. Without treatment, the quality drops rapidly. Cooling lubricant treatment systems permanently separate these contaminants and safeguard the production process. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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What is cooling lubricant used for? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\tCooling lubricant cools and lubricates during the mechanical processing of metals and non-metals. It prevents overheating, protects tools, ensures the surface quality of the workpieces and flushes chips out of the machining area. Without lubricoolant, heat, tool wear, faulty components and clogging of the machine beds occur.\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t
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Why is the filtration of coolant essential? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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\n\t\t\t\t\t\t\t\t\tUnfiltered coolant drastically shortens the service life of tools and machines. Clean coolant extends the service life, reduces the consumption of fresh fluid and lowers disposal costs. As a result, the system often pays for itself in just a few months. \n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t
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Which procedures support CSS care? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Magnetic filters remove magnetic particles regardless of their size. Oil skimmers separate floating foreign oils. Mechanical filter fleeces retain larger particles, but are expensive as consumables. Heat exchangers ensure constant coolant temperatures. Modern treatment systems combine these processes. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\n<\/div>\n\n<\/div>\n

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Products<\/p>\n\t\t\t\t\t

Our products<\/h2>\n\t\t\n<\/div>\n
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Pressure belt filter<\/h4>\n\t\t\t\t\t\n\t\tto the system\n\t<\/a>\t\t\n<\/div>\n\n<\/div>\n
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Vacuum belt filter<\/h4>\n\t\t\t\t\t\n\t\tto the system\n\t<\/a>\t\t\n<\/div>\n\n<\/div>\n
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Folding belt filter<\/h4>\n\t\t\t\t\t\n\t\tto the system\n\t<\/a>\t\t\n<\/div>\n\n<\/div>\n\n<\/div>\n\n<\/div>\n\n<\/div>\n\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Filter technology Cooling lubricant preparation systems for clean cooling lubricant Safe and clean transportation of chips & co. Metalworking contaminates cooling lubricant with chips, abrasion and tramp oils, which shortens tool life, jeopardizes tolerances and causes machines to break down. K\u00d6BO ECO>PROCESS builds cooling lubricant treatment systems that filter out coarse to very fine particles,… Continue reading Coolant preparation systems<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":22710,"parent":17596,"menu_order":1,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"footnotes":""},"folder":[24],"class_list":["post-25856","page","type-page","status-publish","has-post-thumbnail","hentry","entry"],"_links":{"self":[{"href":"https:\/\/www.koebo-eco.com\/en\/wp-json\/wp\/v2\/pages\/25856","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.koebo-eco.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.koebo-eco.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.koebo-eco.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.koebo-eco.com\/en\/wp-json\/wp\/v2\/comments?post=25856"}],"version-history":[{"count":15,"href":"https:\/\/www.koebo-eco.com\/en\/wp-json\/wp\/v2\/pages\/25856\/revisions"}],"predecessor-version":[{"id":30898,"href":"https:\/\/www.koebo-eco.com\/en\/wp-json\/wp\/v2\/pages\/25856\/revisions\/30898"}],"up":[{"embeddable":true,"href":"https:\/\/www.koebo-eco.com\/en\/wp-json\/wp\/v2\/pages\/17596"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.koebo-eco.com\/en\/wp-json\/wp\/v2\/media\/22710"}],"wp:attachment":[{"href":"https:\/\/www.koebo-eco.com\/en\/wp-json\/wp\/v2\/media?parent=25856"}],"wp:term":[{"taxonomy":"folder","embeddable":true,"href":"https:\/\/www.koebo-eco.com\/en\/wp-json\/wp\/v2\/folder?post=25856"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}